I would like to gather some opinion regarding the future of tooling in our labs...
As far as I can tell, a lab that considers itself to be in "good" shape has 1.530 tooling in 0.10 diopter increments. This situation allows good accuracy on CR-39, Trivex, Mid-Index, and Polycarbonate materials. However, as 1.60, 1.67, 1.71, and future 1.74 materials become more prevelent, how precisely will the average laboratory be able to grind prescriptions?
For example, let's say a 1.74 index material is released (we'll make it SFSV spherical, for the sake of argument). Let's assume the 6.00 base has a true curve of 6.05 diopters. The manufacturer is able to provide the product with a +/-0.02 tolerance for front curvature.
Now, trying to grind this lens to a -1.00 the lab would need a tool that will create a surface with a power of -7.05 on the back of the lens. Converting to the tooling index (1.530), the tool selected would be 5.00, which would provide a curve with a true power of -6.98 (0.07 weak). Add in the manufacturer's tolerance on the front side, and you are possibly up to 0.09 diopters off the intended power- which leaves only 0.03 diopters of play for all the other processes in the lab before the lens is out of ANSI tolerances.
Now, I realize that- in my example- I took a very low power (I doubt there would be many -1.00 lenses surfaced in 1.74). However, my point is this: as indices get higher and higher, tooling in 1.530 is going to become less and less accurate. When surfacing CR-39, rounding only loses you a maximum of 0.04 to .045 diopters of accuracy when you are tooled to 0.10. However, in an index like 1.74, you would be giving up 0.07 or more of accuracy in some situations (and that is assuming your tools are all accurate- which is a false assumption in many, many American labs).
So, my question is this- is the average American lab prepared to surface the ultra-high index materials that will come in the near future? Or, will the introduction of these premium products simply accelerate the demise of the independent, mid-sized laboratory?
Thanks for your responses!
Bookmarks